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Project INPOS

Novel 6DOF integrated direct drive moving large objects with small vertical dimensions through nanometre spaces

Direct drives incapable of raising objects with nanometre-accuracy above large areas

Direct drives can position objects with high speed and precision, backlash-free and without any intervening gears or coupling. One of their uses is in semiconductor manufacture, for instance the manouevring of reticles. A positioning stage is usually part of the equipment for measuring and structuring substrates, wafers, reticles and the like. The slider of this stage moves objects with extreme accuracy on one plane. In production, this already happens with an accuracy of less than 10 nanometres.

But the manufacturing is carried out on different levels. Here an example is the structuring of wafer layers. Such layers are often as thin as a few nanometres; an entire wafer may be between 0.7 and 0.9 mm thick. Presently available systems of wafer measurement only achieve the extremely low level of measurement uncertainty over a mere few square millimetres. Across their full area, for whole wafers with diameter 150 to 300 mm the typical measurement uncertainty is only in the ± 0.5 to ± 1 micrometre range.

Solution to the problem: an integrated 6DoF direct drive with pneumatic gravity compensators for the lifting

In joint work with SIOS Meßtechnik GmbH and Ilmenau University of Technology, IMMS has developed a 6-dimensional direct drive with air bearing which can move objects along three spatial axes and freely in space around these axes in an area of travel appropriate to the application: planar diameter of 100 mm, ascent or descent range of 10 mm under active control with nanometre-accuracy. Pneumatic gravity compensation assists the raising and lowering by constantly approximating to zero the power to be supplied by the vertical electromagnetic actuators. As a result there is next to no current flowing in the actuator coils, which means there is no unwanted source of heat in the measuring space to interfere with the necessary precision of measurement.

The principle behind this drive is absolutely new in the field of six-dimensional direct drives and has been applied in no known drive system to date. Investigations have already been carried out into its scalability for other applications with a planar field diameter of 200 mm.

Acronym / Name:

INPOS / Integrated planar 6DOF positioning and measurement system

Duration:2017 – 2019

Application:

Research institutions and ultra-precision mechanical engineering|Structuring of surfaces| high-precision mechatronic drives| precision drive technology| biotechnology

Research field:Magnetic 6D-direct drives with nanometre precision


Related content

Reference

Dr. Denis Dontsov, SIOS Meßtechnik GmbH

“The positioning results achieved clearly have high potential for resolving detailed enquiries from future customers and for new types of SIOS nanopositioning systems offering a significantly extended field of measurement.”
Reference
All publications

Event,

IFAC 2019

Contribution to the Invited Session ”Precision scanning systems in metrology and manufacturing“

Event,

ASPE 2018

33rd Annual Meeting of the American Society for Precision Engineering


Contact

Contact

Dr.-Ing. Frank Spiller

Interim Head of Mechatronics

frank.spiller(at)imms.de+49 (0) 3677 874 93 61

Dr. Frank Spiller will provide detail on our research on magnetic 6D direct drives with nm precision for the nm measurement and structuring of objects. He supports you with services for the development of mechatronic systems, for simulation, design and test of MEMS as well as for finite element modelling (FEM) and simulation.


Funding

The INPOS project has been funded by the Federal Ministry for Economic Affairs and Energy (BMWi) in response to a decision of the German Federal Parliament under the reference ZF408707LT7.


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Service for R&D

Development of mechatronic systems

We develop actuator systems and open- and closed-loop controls as embedded solutions according to customer specifications with highest demands on precision, dynamics, available space, performance and efficiency.

Research field

Magnetic 6D direct drives with nm precision

To enable the manufacturing of macroscopic high-tech products with microscopic precision, we are researching scientific principles and technical solutions for nanopositioning systems for large motion ranges.

Lead application

nm measurement and structuring of objects

To be able to manufacture the ever-increasing complexity of integrated systems on ever-smaller semiconductor surfaces, for example, we are researching ever more precise drives for the nanometre measurement and structuring of objects.

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